C&K Aerospace AeroSplice® Reconnectable Wire Solution

C&K Aerospace AeroSplice® Reconnectable Wire Solution enables users to connect wires using D*MA crimpable and removable contact technology for the most relevant wire gauge sizes. These standard wire-connecting products are designed to replace hand-splice processes. The AeroSplice series is ideal for connecting electrical components with a limited number of wires, such as thermistors and heaters. Designers can also create their own connectors for limited spaces. This solution provides easier and more cost-effective harness repair because there is no need to redo complete wiring. The series accepts 28AWG to 20AWG cable sizes with one- or four-way connections in an operating temperature range of -55°C to +125°C. C&K Aerospace AeroSplice Reconnectable Wire Solution is suitable for high-vibration, space-restricted environments and complies with military specification MIL-DTL-24308.

Features

  • High-performance wire-to-wire and wires-to-wires connectors
  • Suitable for use in high-performance military/aerospace wire-to-wire applications
  • Compliant with military specification MIL-DTL-24308
  • Removable contacts (D*MA technology)
  • Standard solution, no training, no manual splicing
  • Easy fast-on and release saves time and simplifies inspections
  • Wide operating temperature range
  • Suitable for high-vibration (G), space-restricted environments
  • Easy to assemble and install
  • Replaces hand-splice process
  • Uses industry-standard crimp tool

Applications

  • Wiring areas difficult to access or hard to route
  • Military
  • Avionics, defense, and refurbishment

Specifications

  • 28AWG, 26AWG, 24AWG, 22AWG, and 20AWG cable sizes with 1- or 4-way connections
  • Working voltage (sea level)
    • 1 way: 300VRMS
    • 4 way: 250VRMS
  • 7.5A rated current
  • 5mΩ contact resistance (rated current)
  • 5000MΩ min. insulation resistance at 500VDC
  • 4-way variants
    • Radial fixing mount (stackable)
    • Axial fixing for panel mount
  • Designed according to MIL-DTL-24308 connectors and MIL-39029 removable crimp contact specifications
  • -55°C to +125°C temperature range

AeroSplice Options

Infographic - C&K Aerospace AeroSplice® Reconnectable Wire Solution

Videos

Publicado: 2025-01-27 | Actualizado: 2025-04-24