TE Connectivity PowerTube Connectors
TE Connectivity's (TE) PowerTube Connectors are designed for high-power applications in hybrid and electric industrial and commercial vehicles. These connectors are built for handling large electrical loads, up to 580A continuous current, depending on wire size and temperature, and 1000V. The PowerTube connectors can also handle multiple wire sizes, between 35mm2 to 150mm2. Manufactured with scalability and modularity in mind, the PowerTube header is available in 180° or 90° orientations and up to 3 positions per connector. A refined circular design simplifies cable routing and connector assembly. TE PowerTube Connectors provide reliable, safe connectivity thanks to IP6K9K dust and water ingress protection, Connector Position Assurance (CPA), a robust design to withstand engine-level vibration, and High Voltage Interlock Loop (HVIL) safety features in each pin.
Features
- Modular and scalable
- Up to 3 pins in one header connector
- Large cable range
- Cube-shaped bus bar enables multiple screw orientations for easier tool access
- Both 180° and 90° headers use the same size interface on the aggregate
- Unshielded (48V) and shielded (high voltage) systems can be serviced with the same connector system
- Circular connector design enables simplified routing
- Decreases complexity of assembly and reduced number of components
- Single connector design enables improved serviceability in the field
- IP6K9K protection and ISO 16750-3 profile vibration performance
- CPA and HVIL for each pin
- Circular 360° shielding for EMI protection
Applications
- Hybrid and electric commercial vehicles
- Hybrid and electric industrial vehicles
- E-motors
- Battery packs
- Power distribution
- On-board chargers
- High-power auxiliaries
- Inverters
Specifications
- Up to 1000V voltage level
- 4000VDC dielectric strength, 5500m altitude
- Current level (depending on wire size and system temperature)
- 300A for connector system (PowerTube 1000 (HVP-HD 1000))
- 580A for connector system (PowerTube 1400 (HVP-HD 1400))
- Terminal size
- 10mm round pin (HVP-HD 1000))
- 14mm round pin (HVP-HD 1400))
- Wire size
- 35mm2, 50mm2, 70mm2 (HVP-HD 1000))
- 70mm2, 95mm2, 120mm2, 150mm2 (HVP-HD 1400))
- 360° shielding (shield current up to 30% of main current)
- Vibration ISO 16750-3 profile 7 and profile 9
- Pin count
- 1/2/3 pins on header side
- 1 pin on connector side
- 180° and 90° orientation
- IP67, IP6K9K, IPX8 sealing
- Safety HVIL for each pin, IPXXB, IPXXD
- 12 color codings
- Corrosion resistance VDA 233-102 salt spray test
- CPA, tool, and finger access
Videos
Variants
Infographic
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Publicado: 2023-02-27
| Actualizado: 2024-04-30